Lexus ES 2002-2006 Brakes Specifications
Explore the detailed brake specifications for the 2002-2006 Lexus ES, including pad sizes, rotor dimensions, caliper types, and maintenance tips. Ideal for repairs, upgrades, and ensuring optimal brake performance.
Overview Specifications
This document provides detailed specifications and information about the braking system of the 2002-2006 Lexus ES. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. The content is organized into sections for easy navigation and includes a quick reference guide for key specifications.
How to Use
Use the search functionality to quickly locate specific terms or components related to the braking system. Enter keywords such as 'brake pads' or 'rotors' to find relevant sections.
Navigate through the document using the section titles and subsections. Each major section covers a specific aspect of the braking system, and subsections provide detailed technical points.
Key Specifications
Brake Type
Disc (front and rear)
ABS
Standard
Brake Fluid Type
DOT 3
Front Rotor Diameter
11.6 inches
Rear Rotor Diameter
11.1 inches
Available Specifications
Brake System Components
This section covers the primary components of the braking system, including brake pads, rotors, calipers, and brake lines. It provides detailed information on their design, materials, and function.
Brake System Components
This section covers the primary components of the braking system, including brake pads, rotors, calipers, and brake lines. It provides detailed information on their design, materials, and function.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12mm (new)
- Wear limit: 2-3mm
- Replacement interval: 30,000-70,000 miles
Rotors
- Type: Ventilated discs
- Diameter: 11.6 inches (front), 11.1 inches (rear)
- Thickness: 22mm (front), 10mm (rear)
- Minimum thickness after machining: 20mm (front), 8mm (rear)
Calipers
- Type: Single-piston floating
- Material: Cast iron
- Function: Applies pressure to brake pads
Brake Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and ABS functionality.
Brake Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, pedal feel, and ABS functionality.
Stopping Distance
- 60-0 mph: 120-130 feet
- Brake force distribution: Front-biased
- Impact of ABS: Improved control on slippery surfaces
Pedal Feel
- Feedback: Firm and responsive
- Travel: Minimal
- Effect of wear: Increased travel with worn components
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as noise, vibration, and reduced performance.
Maintenance and Troubleshooting
This section provides guidance on maintaining the braking system and troubleshooting common issues such as noise, vibration, and reduced performance.
Maintenance Tips
- Inspect brake pads and rotors every 10,000 miles
- Replace brake fluid every 30,000 miles
- Check for leaks in brake lines
- Lubricate caliper slide pins annually
Common Issues
- Squealing noise: Worn brake pads or dirty rotors
- Vibration: Warped rotors
- Soft pedal: Air in brake lines or worn components
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Lexus ES 2002-2006
- Material
- Cast iron rotors with ceramic pads
- Location
- Wheel hubs
Dimensions
- Front Rotor Diameter
- 11.7 inches / 297 mm
- Rear Rotor Diameter
- 11.1 inches / 282 mm
- Front Rotor Thickness
- 1.1 inches / 28 mm
- Rear Rotor Thickness
- 0.9 inches / 23 mm
- Brake Pad Thickness
- 0.5 inches / 13 mm
- Caliper Piston Diameter
- 2.36 inches / 60 mm
- Brake Line Length
- 6.56 feet / 2 meters
Materials
- Rotors
- Cast iron with anti-corrosion coating
- Pads
- Ceramic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Stainless steel with rubber coating
Features
- Performance
-
- High-temperature resistance
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Durability
-
- Corrosion-resistant rotors
- Long-lasting ceramic pads
- Reinforced brake lines
- Safety
-
- ABS for skid prevention
- Brake Assist (BA) for emergency stops
- Parking brake with automatic adjustment
- Maintenance
-
- Wear sensors for pad replacement
- Easy-access caliper design
- Self-adjusting parking brake
- Comfort
-
- Low noise operation
- Smooth braking response
- Reduced brake dust
Safety Features
- Primary
-
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Secondary
-
- Brake Assist (BA)
- Parking brake with automatic adjustment
- Emergency
-
- ABS for skid prevention
- Brake Assist for emergency stops
Comfort Features
- Noise Reduction
-
- Ceramic pads for low noise
- Vibration damping rotors
- Smoothness
-
- Hydraulic pressure control
- Even pad wear
- Maintenance Ease
-
- Wear sensors
- Self-adjusting parking brake
- Dust Reduction
-
- Ceramic pads for minimal dust
- Anti-dust rotor design
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Brake caliper tool
- Rotor removal tool
- Brake fluid tester
- Replacement Parts
-
- OEM brake pads
- OEM rotors
- Brake fluid
Maintenance
- Service interval
-
- Inspect brakes every 10,000 miles
- Replace pads every 30,000 miles
- Replace rotors every 70,000 miles
- Flush brake fluid every 30,000 miles
- Check parking brake every 20,000 miles
- Notes
-
- Use DOT 4 brake fluid
- Avoid overheating brakes
- Check wear sensors regularly
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Parts and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Brake components
- Corrosion
- Miles: UnlimitedYears: 6Coverage: Rust perforation
- Emissions
- Miles: 50,000Years: 4Coverage: Emissions-related parts
Production Details
- Manufacturer
- Toyota Motor Corporation
- Manufacturing Process
-
- Casting for rotors
- Molding for pads
- CNC machining for calipers
- Quality Control
- inspection: 100% rotor inspectionTesting: Brake system pressure testingCertification: ISO 9001
- Sustainability Practices
-
- Recyclable materials
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 2 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads
- Check rotor thickness
- Inspect brake lines
- Test parking brake
- Check brake fluid level
Ensure all components are free from excessive wear
- Replace brake pads
- Flush brake fluid
- Inspect calipers
- Check ABS sensors
- Test brake assist
Use OEM parts for replacement
- Replace rotors
- Inspect brake lines
- Replace brake fluid
- Check parking brake mechanism
- Test entire brake system
Ensure proper bedding of new rotors
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2006 Lexus ES models?
Are these brakes compatible with all 2002-2006 Lexus ES models?
Yes, these brakes are specifically designed for the 2002-2006 Lexus ES models, including the ES 300 and ES 330. They meet OEM specifications and are compatible with both front and rear brake systems. Always verify your vehicle's trim level and brake configuration before purchasing to ensure proper fitment.
Q2 What is the recommended maintenance schedule for Lexus ES brakes?
What is the recommended maintenance schedule for Lexus ES brakes?
For optimal performance, inspect brake pads and rotors every 12,000 miles or annually. Replace brake pads when they reach 3mm thickness or show uneven wear. Rotors should be resurfaced or replaced if they exhibit scoring, warping, or thickness below the minimum specification. Brake fluid should be flushed every 30,000 miles or as recommended in your owner's manual.
Q3 How do I replace the brake pads on a 2002-2006 Lexus ES?
How do I replace the brake pads on a 2002-2006 Lexus ES?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads and inspect the rotors. Install new pads, ensuring they are seated correctly. Reattach the caliper and tighten bolts to the specified torque. Repeat for all wheels and test the brakes before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking may indicate worn pads or debris on the rotor. Inspect and clean the brake components. Vibrations often suggest warped rotors, which may require resurfacing or replacement. If issues persist, check for uneven caliper pressure or worn suspension components. Always consult a professional if unsure.
Q5 How can I optimize the performance of my Lexus ES brakes?
How can I optimize the performance of my Lexus ES brakes?
Use high-quality brake pads and rotors designed for your vehicle. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly clean brake components to prevent debris buildup. Avoid aggressive driving and overheating the brakes. Consider upgrading to performance brake fluid for improved heat resistance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2002-2006 Lexus ES Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2002-2006 Lexus ES models.
Technical Service Bulletin: Brake System Updates
Coming SoonDetails recent updates and improvements to the brake system for 2002-2006 Lexus ES models, including part numbers and installation notes.
Lexus ES Brake Parts Catalog
Coming SoonComplete catalog of brake components, including pads, rotors, and calipers, for the 2002-2006 Lexus ES models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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