Lexus ES 2002-2006 Body Specifications
Lexus ES 2002-2006

Lexus ES 2002-2006 Body Specifications

Explore the detailed body specifications for the 2002-2006 Lexus ES, including dimensions, materials, and design features. This guide is essential for maintenance, repair, and customization projects.

Updated

Overview Specifications

This document provides detailed specifications and information about the body design and features of the 2002-2006 Lexus ES. It is organized into sections covering exterior dimensions, materials, and design elements. Use the search functionality to find specific terms or navigate through sections to explore detailed technical points. This guide is designed for enthusiasts, owners, and technicians seeking comprehensive insights into the Lexus ES body specifications.

How to Use

Use the search bar to enter keywords related to body specifications, such as 'dimensions' or 'materials'. Results will highlight relevant sections and subsections for quick access.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.

Key Specifications

Length

191.1 inches

Width

71.3 inches

Height

56.7 inches

Wheelbase

107.1 inches

Curb Weight

3,450 lbs

Available Specifications

Exterior Dimensions

This section covers the exterior measurements of the 2002-2006 Lexus ES, including overall length, width, height, and wheelbase. These dimensions are critical for understanding the vehicle's proportions and spatial requirements.

Overall Dimensions
  • Length: 191.1 inches
  • Width: 71.3 inches
  • Height: 56.7 inches
  • Wheelbase: 107.1 inches
  • Ground clearance: 5.9 inches
  • Curb weight: 3,450 lbs
Cargo and Trunk Space
  • Trunk volume: 14.5 cubic feet
  • Rear seat folding: Not available
  • Fuel tank capacity: 18.5 gallons
  • Roof load capacity: Not recommended

Body Materials

This section details the materials used in the construction of the Lexus ES body, including the type of steel, aluminum, and other components. Understanding these materials helps in assessing durability and weight distribution.

Primary Materials
  • High-strength steel used in the frame
  • Aluminum hood for weight reduction
  • Galvanized steel for corrosion resistance
  • Plastic composite for bumpers
Paint and Finish
  • Multi-layer paint system for durability
  • UV-resistant clear coat
  • Optional metallic and pearl finishes
  • Anti-chip coating on lower body panels

Design Features

This section highlights the design elements of the Lexus ES, including aerodynamic features, lighting, and aesthetic details. These features contribute to the vehicle's performance and visual appeal.

Aerodynamics
  • Coefficient of drag: 0.29
  • Smooth underbody panels for airflow
  • Integrated rear spoiler
  • Flush-mounted windshield wipers
Lighting
  • Projector-style halogen headlights
  • LED taillights
  • Automatic headlight leveling
  • Fog lights integrated into the bumper
Aesthetic Details
  • Chrome-accented grille
  • Body-colored side mirrors
  • Dual exhaust tips
  • 16-inch alloy wheels standard

Component Specifications

Overview

Type
Sedan
Configuration
4-door
Platform
Toyota K platform
Material
High-strength steel with aluminum components
Location
Front-engine, front-wheel drive

Dimensions

Length
191.1 inches (4854 mm)
Width
71.3 inches (1811 mm)
Height
56.7 inches (1440 mm)
Wheelbase
107.1 inches (2720 mm)
Curb Weight
3490 lbs (1583 kg)
Ground Clearance
5.9 inches (150 mm)
Trunk Capacity
14.5 cubic feet (410 liters)

Materials

Frame
High-strength steel
Hood
Aluminum
Doors
Steel with aluminum reinforcements
Roof
Steel with sound-deadening material
Bumpers
Plastic with energy-absorbing foam

Features

Exterior
  • Chrome-accented grille
  • Integrated fog lights
  • Power-adjustable side mirrors
  • UV-reducing glass
Lighting
  • Halogen headlights
  • LED taillights
  • Automatic headlight leveling
  • Daytime running lights
Aerodynamics
  • Underbody panels
  • Spoiler-integrated trunk lid
  • Airflow-optimized side mirrors
Noise Reduction
  • Acoustic windshield
  • Sound-deadening materials in doors
  • Engine bay insulation
Security
  • Central locking system
  • Anti-theft alarm
  • Immobilizer system

Safety Features

Structural
  • Energy-absorbing crumple zones
  • Reinforced side-impact beams
  • High-strength roof structure
Restraint Systems
  • Dual-stage front airbags
  • Side-impact airbags
  • Front seatbelt pretensioners
Active Safety
  • Anti-lock braking system (ABS)
  • Electronic brake-force distribution (EBD)
  • Traction control system (TCS)

Comfort Features

Climate Control
  • Automatic dual-zone climate control
  • Rear seat ventilation ducts
  • Air filtration system
Seating
  • Power-adjustable front seats
  • Heated front seats
  • Leather upholstery
Visibility
  • Auto-dimming rearview mirror
  • Rain-sensing wipers
  • Electrochromic side mirrors
Storage
  • Center console with dual compartments
  • Door pocket storage
  • Rear seat armrest with cupholders

Accessories

Exterior
  • Chrome wheel locks
  • Mud guards
  • Trunk spoiler
interior
  • All-weather floor mats
  • Cargo net
  • Wood-grain trim kit
Lighting
  • LED interior lighting kit
  • Fog light upgrade kit
  • Puddle lights

Maintenance

Service interval
Every 5000 miles or 6 months
Service Items
  • Body panel inspection
  • Door hinge lubrication
  • Weatherstrip conditioning
  • Paint condition assessment
  • Underbody corrosion check
Maintenance Notes
Regular waxing recommended for paint protection. Inspect and clean drainage channels seasonally.

Warranty

Basic
Miles: 50000
Years: 4
Coverage: Bumper-to-bumper
Powertrain
Miles: 70000
Years: 6
Coverage: Engine and transmission
Corrosion
Miles: Unlimited
Years: 6
Coverage: Perforation from corrosion
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 emergency services

Production Details

Manufacturer
Toyota Motor Corporation
Manufacturing Process
  • Robotic welding
  • Electrostatic painting
  • Laser-guided assembly
Quality Control
inspection Stages: 12
Testing Procedures: Water leak testing, Panel gap measurement, Paint thickness analysis
Sustainability Practices
  • Water-based paint system
  • Recycled materials in sound insulation
  • Energy-efficient manufacturing
Production Metrics
Daily Output: 450
Defect Rate: 0.02%
Production Time: 18 hours per vehicle

Service Information for body Service

Maintenance and service requirements specific to the body components

5000
6
  • Inspect body panels for damage
  • Check door alignment and operation
  • Lubricate door hinges and locks
  • Inspect weatherstripping
  • Check for paint imperfections

Pay special attention to areas prone to stone chips

15000
18
  • Inspect underbody for corrosion
  • Check trunk lid alignment
  • Test all exterior lighting
  • Inspect windshield wiper blades
  • Check mirror operation

Use only manufacturer-approved cleaning products

30000
36
  • Complete body inspection
  • Check for panel gaps
  • Inspect all seals and gaskets
  • Test central locking system
  • Evaluate paint condition

Consider professional paint correction if needed

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 2002-2006 Lexus ES?

The 2002-2006 Lexus ES features a 3.0L V6 engine producing 210-225 horsepower, paired with a 5-speed automatic transmission. It has front-wheel drive, a curb weight of approximately 3,500 lbs, and a fuel capacity of 18.5 gallons. The vehicle is compatible with 91 octane fuel and features a MacPherson strut front suspension and a multi-link rear suspension for smooth handling.

Q2

What maintenance is required for the 2002-2006 Lexus ES?

Regular maintenance for the 2002-2006 Lexus ES includes oil changes every 5,000 miles, tire rotations every 7,500 miles, and brake inspections every 15,000 miles. The timing belt should be replaced every 90,000 miles, and the coolant should be flushed every 30,000 miles. Air filters and spark plugs should be checked and replaced as needed to ensure optimal performance.

Q3

How do I replace the headlights on a 2002-2006 Lexus ES?

To replace the headlights on a 2002-2006 Lexus ES, first, open the hood and locate the headlight assembly. Remove the electrical connector by pressing the release tab. Unscrew the retaining bolts and carefully remove the headlight assembly. Replace the bulb, ensuring it is securely seated, and reassemble the components in reverse order. Test the headlights before closing the hood.

Q4

What should I do if my 2002-2006 Lexus ES is overheating?

If your 2002-2006 Lexus ES is overheating, first check the coolant level and top it off if necessary. Inspect for leaks in the cooling system and ensure the radiator fan is functioning. If the issue persists, check the thermostat and water pump for proper operation. Avoid driving the vehicle until the problem is resolved to prevent engine damage.

Q5

How can I optimize the performance of my 2002-2006 Lexus ES?

To optimize performance, use high-quality synthetic oil and ensure regular maintenance. Upgrade to high-performance air filters and spark plugs for better combustion. Keep tires properly inflated and aligned for improved handling. Consider a professional ECU tune for enhanced throttle response and fuel efficiency. Regularly clean the fuel injectors and throttle body to maintain engine efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2006 Lexus ES Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2006 Lexus ES.

Technical Service Bulletin for 2002-2006 Lexus ES

Coming Soon

Official updates and fixes for common issues in the 2002-2006 Lexus ES, provided by Lexus.

2002-2006 Lexus ES Parts Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2002-2006 Lexus ES, including part numbers and diagrams.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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