Lexus ES 1992-1996 Brakes Specifications
Lexus ES 1992-1996

Lexus ES 1992-1996 Brakes Specifications

Explore the detailed brake specifications for the 1992-1996 Lexus ES, including rotors, pads, calipers, and more. Learn about maintenance, upgrades, and compatibility for optimal braking performance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 1992-1996 Lexus ES. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant details or explore sections for comprehensive insights.

How to Use

Use the search bar to enter keywords like 'brake pads' or 'rotor size' to locate specific information. Results will highlight relevant sections and subsections.

Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Front Rotor Diameter

10.8 inches

Rear Rotor Diameter

10.2 inches

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

130-140 feet

Brake Fluid Replacement Interval

30,000 miles

Available Specifications

Brake System Components

This section covers the primary components of the Lexus ES braking system, including the brake pads, rotors, calipers, and brake lines. Learn about their design, materials, and roles in ensuring safe and efficient braking performance.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Wear limit: 2-3 mm
  • Replacement interval: 30,000-50,000 miles
Brake Rotors
  • Type: Ventilated front, solid rear
  • Diameter: 10.8 inches (front), 10.2 inches (rear)
  • Thickness: 22 mm (front), 10 mm (rear)
  • Minimum thickness after machining: 20 mm (front), 8 mm (rear)
Brake Calipers
  • Type: Single-piston floating
  • Material: Aluminum alloy
  • Function: Applies pressure to brake pads
  • Maintenance: Inspect for leaks and corrosion

Brake System Performance

Explore the performance characteristics of the Lexus ES braking system, including stopping distance, pedal feel, and heat dissipation. This section also covers factors affecting braking efficiency and how to maintain optimal performance.

Stopping Distance
  • 60-0 mph: 130-140 feet
  • Influenced by tire condition and road surface
  • ABS reduces skidding during hard braking
  • Wet conditions increase stopping distance by 20-30%
Pedal Feel
  • Firm and responsive
  • Hydraulic system ensures consistent pressure
  • Spongy feel may indicate air in the brake lines
  • Regular bleeding maintains optimal feel
Heat Dissipation
  • Vented rotors reduce heat buildup
  • High-temperature brake fluid resists boiling
  • Avoid prolonged heavy braking to prevent fade
  • Upgraded pads improve heat tolerance

Maintenance and Troubleshooting

This section provides guidance on maintaining the Lexus ES braking system and troubleshooting common issues. Learn about inspection intervals, replacement procedures, and how to address problems like squeaking or reduced braking power.

Inspection Intervals
  • Check brake pads every 10,000 miles
  • Inspect rotors for wear and warping
  • Examine brake lines for leaks or damage
  • Replace brake fluid every 30,000 miles
Common Issues
  • Squeaking: Often caused by worn pads or glazed rotors
  • Vibration: Warped rotors or uneven pad wear
  • Soft pedal: Air in brake lines or low fluid level
  • Pulling to one side: Stuck caliper or uneven pad wear
Replacement Procedures
  • Use OEM or high-quality aftermarket parts
  • Follow torque specifications for caliper bolts
  • Bed-in new pads and rotors for optimal performance
  • Bleed brake system after component replacement

Brakes Specifications

Overview

Type
Hydraulic disc/drum
Configuration
Front disc, rear drum
Platform
Toyota Camry platform
Material
Cast iron, steel
Location
Front and rear axles

Dimensions

Rotor Diameter Front
10.9 in (277 mm)
Rotor Thickness Front
0.98 in (25 mm)
Drum Diameter Rear
9.1 in (231 mm)
Drum Width Rear
1.77 in (45 mm)
Pad Thickness Front
0.47 in (12 mm)
Shoe Thickness Rear
0.31 in (8 mm)
Master Cylinder Diameter
1.0 in (25.4 mm)

Materials

Rotors
Cast iron
Drums
Cast iron
Pads
Semi-metallic
Shoes
Organic
Lines
Steel braided

Features

Brake System
  • Dual-circuit hydraulic system
  • Proportioning valve
  • Vacuum booster
  • Anti-lock braking system (ABS) optional
Rotors
  • Vented design
  • Heat dissipation grooves
  • Corrosion-resistant coating
Drums
  • Self-adjusting mechanism
  • Dust shields
  • Corrosion-resistant coating
Pads
  • Low noise
  • High friction material
  • Wear indicators
Shoes
  • Durable lining
  • Heat-resistant
  • Low dust

Safety Features

Brake Assist
  • Vacuum booster
  • Proportioning valve
Monitoring
  • Wear indicators
  • Fluid level sensor
Anti Lock
  • ABS optional
  • Electronic brakeforce distribution

Comfort Features

Noise Reduction
  • Insulated pads
  • Dampened rotors
Pedal Feel
  • Smooth engagement
  • Consistent pressure
Maintenance
  • Self-adjusting rear brakes
  • Easy pad replacement

Accessories

Upgrades
  • Performance rotors
  • Ceramic pads
  • Stainless steel lines
Tools
  • Brake bleeder kit
  • Caliper compressor
  • Drum brake tool
Replacement Parts
  • OEM pads
  • OEM shoes
  • OEM rotors
  • OEM drums

Maintenance

Service interval
Every 12,000 miles or 12 months
Service Items
  • Inspect brake pads and shoes
  • Check fluid level
  • Inspect rotors and drums
  • Check brake lines for leaks
  • Test parking brake
Maintenance Notes
  • Replace fluid every 24,000 miles
  • Inspect ABS system regularly
  • Check for uneven wear

Warranty

Parts Warranty
12 months or 12,000 miles
Labor Warranty
12 months or 12,000 miles
Corrosion Warranty
60 months unlimited miles
Extended Warranty
Available up to 60 months

Production Details

Manufacturer
Toyota Motor Corporation
Manufacturing Process
  • Casting
  • Machining
  • Heat treatment
  • Assembly
Quality Control
inspection: 100% part inspection
Testing: Performance and durability testing
Certification: ISO 9001 certified
Sustainability Practices
  • Recyclable materials
  • Energy-efficient manufacturing
  • Waste reduction
Production Metrics
Annual Output: 500,000 units
Defect Rate: Less than 0.1%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

12,000
12
  • Inspect brake pads and shoes
  • Check fluid level
  • Inspect rotors and drums
  • Check brake lines for leaks
  • Test parking brake

Ensure proper fluid level and inspect for wear

24,000
24
  • Replace brake fluid
  • Inspect ABS system
  • Check for uneven wear
  • Inspect master cylinder
  • Test brake pedal feel

Use DOT 3 or DOT 4 brake fluid

60,000
60
  • Replace brake pads and shoes
  • Resurface or replace rotors and drums
  • Inspect and replace brake lines if necessary
  • Check and adjust parking brake
  • Full system performance test

Major service may require special tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are brake pads and rotors for the 1992-1996 Lexus ES compatible with other Lexus models?

Brake pads and rotors for the 1992-1996 Lexus ES are specifically designed for this model and may not be compatible with other Lexus vehicles. The ES 300 during this period uses a unique brake system configuration. Always verify part numbers and specifications with your vehicle's manual or a trusted parts catalog to ensure compatibility.

Q2

What is the recommended maintenance schedule for the brakes on a 1992-1996 Lexus ES?

For the 1992-1996 Lexus ES, brake pads should be inspected every 12,000 miles and replaced if worn below 3mm. Rotors should be checked for thickness and warping during pad replacement. Brake fluid should be flushed every 30,000 miles or 2 years, whichever comes first. Regular inspections ensure optimal braking performance and safety.

Q3

How do I replace the brake pads on a 1992-1996 Lexus ES?

To replace brake pads on a 1992-1996 Lexus ES, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely. Remove the old pads, compress the caliper piston, and install new pads. Reassemble the caliper and wheels, then test the brakes before driving. Always refer to the service manual for torque specifications and safety precautions.

Q4

What should I do if my 1992-1996 Lexus ES brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, warped rotors, or debris in the braking system. Inspect the pads and rotors for wear or damage. Clean the brake components and ensure proper lubrication of contact points. If the issue persists, consider resurfacing or replacing the rotors and pads. Always address brake issues promptly to maintain safety.

Q5

How can I optimize the braking performance of my 1992-1996 Lexus ES?

To optimize braking performance, use high-quality brake pads and rotors designed for your Lexus ES. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly inspect and maintain the brake system, including fluid levels and caliper function. Avoid aggressive driving and overheating the brakes to prolong their lifespan and performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1992-1996 Lexus ES Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and specifications for the 1992-1996 Lexus ES.

Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in the 1992-1996 Lexus ES.

Lexus ES Brake Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket brake parts for the 1992-1996 Lexus ES, including pads, rotors, and calipers.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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